Cantilever racks are a great storage option for items that are long, bulky, or have an unusual shape, like lumber, pipes, and steel rods. They provide flexibility, accessibility, and organization. However, if not installed and used correctly, cantilever racks can still lead to inefficiencies, safety hazards, and costly damage. To enlighten you on how you can correctly set up your cantilever racking system, the following are some mistakes to avoid:
Miscalculated Load Capacity: One mistake in setting up cantilever racks is inaccurately calculating load capacity. Each rack has a weight limit, and exceeding this limit can risk structural damage, collapse, and danger. Always refer to the load ratings provided by the manufacturer and ensure your racks can support the weight you’re storing.
Improper Rack Anchoring: To avoid tipping or shifting, cantilever racks should be anchored to the floor or wall. There are many installation errors, for example, if the racks are not properly bolted down or the wrong anchor bolts are used. To maintain stability and safety, make sure you follow the manufacturer’s recommendations for anchoring.
Overlooking the Even Load Distribution: Too little or too much weight on the cantilever arms will either rock, warp or fail. Consider storing the heaviest items on lower levels, and avoid putting more weight on one arm than the other. Not being done can cause all of the rack system integrity.
Choosing the Incorrect Size or Type of Rack: Due to inefficiencies and potential hazards, selecting the wrong cantilever rack type or rack size can be expensive. If your racks are too small, they may not be able to hold your inventory securely, and if they are too big, they will take up unnecessary space. Think about the dimensions and weight of the items you wish to store, then choose a rack of a suitable size.
Not Leaving Enough Space in the Aisle: Maximizing the use of warehouse space is crucial and minimizes costs. However, if aisle space for forklifts or staff is compromised, there may be inefficiencies and an increased potential for hazard incidents. Design your layout so that there is plenty of room to move around the racks safely and easily.
Skipping Routine Inspections and Preventative Maintenance: Even well-installed cantilever racks should be inspected regularly. Skipping this step can result in progressive damage to the structure, rust, or bolts shaking loose over time. Regular inspections can help catch wear and tear before it becomes a safety concern.
Overlooking Safety Features: The absence of safety accessories, such as installing end stops, guardrails, or signage, can cause accidents. These functions prevent materials from rolling off and workers from accidental hazards. As with everything in life, the proper precautions must be taken when it comes to storage.
Employees are Given Improper Training: Your warehouse personnel should be trained on the quality of cantilever racks, from loading to unloading products safely. Lack of training can cause employees to set up unsafe conditions by accident, resulting in injuries or damage.
Cantilever racks are an effective and reliable storage solution, but they require proper setup to ensure safety and functionality. Avoiding these mistakes will help you streamline your storage system, protect inventory, and create a safe working environment. All-Systems Buildouts & Installation offers professional assistance regarding cantilever rack installation. We provide you with the expertise and reliable setup services.
